General
The IQ-TEX Lite is a third generation computerized visual inspection system that automatically detects, memorizes, displays and further grades defects and irregularities appearing in industrial webs.
Tailored Configurations:
Based on customer needs, the IQ-TEX technology provides high flexibility in the design of an optimal system configuration. This optimization is achieved by implementing multiple imaging lines with various positions of the light sources, considering the following aspects:
- Required image resolution
- Product width
- Position of the inspection lines at critical stages of the production process.
The system is adaptable to the following applications:
- Non-woven
- Plastic films
- Technical fabrics
- Coated fabrics
- Laminates
- Tire cord
- Composite
- Carbon webs
- Glass fabric
- Prepreg materials
- Copper foil
- Metal
Benefits
- Increases product quality
- Reduces operational costs
- Maximizes product selling price
- Enables Consistent and objective grading standards
- Decreases customer’s claims
- Provides Management reports and statistical tools
Main Novel Technologies
The 3-Gen IQ-TEX system is empowered by three novel technologies that elevate the automatic visual inspection to a new performance level.
EIP - Embedded Image processing, integrates the video camera with the image processing hardware and software. With the implementation of EIP the system reliability is increased, the number of components is reduced, the installation process becomes significantly easier and the maintenance costs go down.
QST - Quick Style Tuning provides feedback from the “View Software” review to the inspection instruction file. It enables rapid optimization of the inspection process of new styles, enhances the detection while minimizing over-detection.
DSA - Defect Sorting Algorithm enables better definition of defect categories for an automatic defect sorting into groups.
Features
- Enhanced defect detection
- Easy style adjustment by the user - powered by QST
- Improved image quality enabling better utilization of “View Software”
- New defect sorting - powered by DSA
- Higher operation speed - up to 1000 m/min
- Detection of defects as small as 0.2 mm
- Remote diagnostics & technical support
- Low maintenance costs
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